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Al Peffley
Ed,
I also have a 1997 Chevy truck that had factory-installed rectangular halogen headlight assemblies in a transition headlight system year. Bulb replacement required the whole grill to be removed to change out the separate headlight bulbs. I replaced the factory headlight assemblies with aftermarket assemblies when the headlight bulbs (that run constantly when the engine is on) burnt out. The compromise now in my truck is removing the failed Asian-made bulbs by removing the truck's batteries. I have a friend who owns a newer, high-end Jeep Cherokee that requires the grill to be removed to change a bulb ($125 cost at a Chrysler dealer the last time a Chinese-made bulb was changed!) Cars today are assembled in factories by robotics using preassembled subassenblies that are not always modular or fastened together by screws.
You are an engineer. This is just poor engineering with little or no consideration for long term use, ease of maintenance, or human-engineered accessabliity features. The dealers want you to take your car into their Service Department for everything. The manufacturers want you to go to their dealers for all maintence tasks (no matter how simple) and buy a new car often. The Europeans are not that much different in their designed car features. Headlight assemblies are not installed with bezels and fastener screws. Bulb connectors are not mounted in easy to see and reach places, especially with front wheel drive vehicles. The older we get, it seems that the harder it is to use our hands and fingers in tight places, and especially with poor accessability features.
They all now think at the subassembly and not the part replacement level of maintenance tasks. Parts that are constantly used and replaced are no longer manufactured in the home country or factory. Government regulations and initiatives like Agenda 21 and 2030 yield designs that discourage private ownership of cars and trucks and the long term use of carbon based fuels. The plastics used to decrease weight and build disposable subassemblies are produced with carbon fuel biproduct chemicals! The WEF wants us to limit our travel and for us to not own our own personal vehicles. This globaltransportation policy and regulations impacts vehicle manufacture strategic sales planning and design of future individual vehicle use products that is counter to peoples' cultural habits, mobility, and individual freedoms. Yes, as we get older and further into the war with the WEF and Climate Change cult we will need to ask more maintenace and functional operation questions if we buy a new vehicle. The Reset and Green New Deal goals are to discourage you from owning a private vehicle and only using public transportation in a Mega City culture (where we will own nothing and be happy.)
Thanks for the adult discussion about your real-world vehicle experiences. Everthing we discussed won't go away with an all electric, computer-contolled vehicle...no matter what the government regulations are or who makes the vehicle. Chevy EV's have not been a success. Notice that all of our isuues we discussed involve electrical and/or plastic parts assembly/failure. Have a great week, buddy.
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